The three-in-one feeder, as the most high-end stamping automation equipment at present, it has been used abroad for many years. The production line composed of three-in-one feeder has a small footprint because of its small footprint. The work flow is simple and called short process stamping automation production line, which has gradually replaced the split stamping production line share as the mainstream production line collocation in the foreign stamping market. Shenzhen Lihao Machinery equipment Co., Ltd. is the first to introduce the three-in-one feeding machine into the stamping industry production enterprises.
In most domestic stamping customers, the cognition of the three-in-one feeder is mostly limited to the small footprint and easy operation, but the other advantages of the separate production line composed of a separate material rack, leveling machine and feeder are unknown, but the other advantages of the separate production line composed of separate materials rack, leveling machine and feeder are unknown. For this reason, Lihao Machinery explains in detail the five advantages of the three-in-one feeder, and explains why it can gradually replace the market share of separate stamping production line in foreign countries.
１、The three-in-one feeder has a wider range of applications and can process thick plates and high-strength thick-plate materials that cannot be processed in separate stamping production lines. The split stamping production line is mainly suitable for sheet and medium plate materials below 4.0mm. Once the thickness is thicker and the material toughness is large, it can not be used for processing and production, so that many customers can only use the purchase sheet. The way of manual feeding for stamping production, and the emergence of three-in-one feeder fundamentally solved this machining problem, its maximum leveling material thickness of up to 12 mm, and can be applied to the processing of various high-strength plate production, So that the processing and production of thick plate materials can also be automated.
２、Three-in-one feeder level feeding accuracy is higher, the quality of finished products is better. A separate stamping production line consisting of a single material rack, a leveler and a feeder is a completely separate set of three equipment, each of which has a waiting area between which there is a waiting area, so that even if each device is equipped with a frequency converter, its operation will be carried out. Collocation can not be fully synchronized, eventually, more or less will affect the leveling, feeding accuracy, and the three-in-one feeder will material rack, leveling, feeding integrated into a machine, so that the collocation of the machine to achieve complete synchronization. The control of PLC closed-loop system ensures the feed accuracy of leveling.
３、Compact structure, small footprint. The split stamping production line needs to reserve the waiting area between the machines, which makes the customers need to reserve a large and very long space for the layout of the plant, especially for the materials above the medium plate, which often requires about 10 meters of layout space. Some even need to dig a pit on the ground, and the three-in-one feeder tightly binds the three types of machines together, and the whole fuselage is only about 4 meters long, and there is no need for a waiting area, and the discharging bracket device is directly put into the die inlet of the punch machine. There is no doubt that this will save a great deal of space.
４、Convenient operation, real automation, greatly save labor, reduce labor intensity. Although the split stamping production line can also realize automation in operation, it needs manual feeding, adjusting separately, testing machine, changing material and a series of operations, so that it does not really realize the automatic production. And the three-in-one feeder is a truly automated operation of the equipment, whose feeding, blocking, folding, leveling, feeding, and material changing can be accomplished by a single person in the independent console point control operation, greatly saving labor, Reduced labor intensity.
５、Import core components, perfect lubrication system, self-check program, very low failure rate. The core components of the three-in-one feeder are all imported parts from Germany and Japan, such as Japan's Anagawa Servo Motor and driver, Mitsubishi PLC, OMRON Optoelectronics, Schneider's Circuit Breaker, Japan's NSK bearings, and so on. At the same time, perfect lubrication system and self-test program make the whole machine wear is very small, failure rate is very low, maintenance is very simple.
