The 3-in-1 servo feeder integrates uncoiling, straightening, and feeding functions, providing an efficient and precise metal coil processing solution for elevator production lines. It is particularly well-suited for the continuous stamping of thick and high-strength plate.
Its core advantages include space optimization (occupying only 5 meters, saving 50% space compared to traditional production lines), process integration (replacing three pieces of equipment: a material rack, leveler, and feeder), and automated production (supporting 24-hour continuous operation).
This significantly improves the efficiency and quality consistency of elevator component processing.
Typical Application Scenarios and Material Compatibility in Elevator Production Lines
Core Application Components
In elevator production, the three-in-one servo feeder is primarily used to process key components such as car frames, guide rail brackets, and door panel stampings. Specific compatible material thicknesses and applications are as follows:
0.5-4.5mm medium-thin plates: Suitable for components requiring high surface precision, such as elevator door panels and interior trim, such as the stamping of car panels.
0.6-6.0mm thick plates and 1.0-8.0mm extra-thick plates: Used for punching high-strength structural components such as load-bearing brackets and guide rail connectors, for example, elevator curtain wall panels and warehouse rack elevator frames.
Customized Auxiliary Device Application
Based on elevator production needs, the following auxiliary devices can be added to improve efficiency:
1. Hydraulic loading trolley: Enables automated loading of 30-ton coils, suitable for handling large-sized plates such as elevator door panels.
2. Hydraulic pressing system: Ensures smooth feeding of thick plates and ensures accurate punching of elevator guide rail mounting holes.
3. Automatic oiler: Evenly applies oil to the plate surface, reducing wear on stamping dies and extending the life of elevator component forming tools.
Operational Procedures and Key Parameter Control in Elevator Production Lines
Standardized Operation Procedures
Equipment Positioning and Debugging
1. Based on the height of the elevator punch press die, the feed line height is electrically adjusted via the touchscreen to ensure alignment with the centerline of the lower die.
2. Lock the base expansion screws to prevent vibration during high-speed punching, affecting feed accuracy.
Coil Loading and Leveling
1. Activate the hydraulic expansion system to secure the coil, and adjust the limit arms to accommodate different specifications of materials such as elevator door panels.
2. Precision leveling rollers eliminate internal stress in the coil, ensuring sheet flatness and meeting car surface flatness requirements.
Linked Production and Quality Verification
1. Set the feed step distance, switch to automatic mode, and operate in conjunction with the punch press. First-piece trial production verifies hole spacing and dimensional accuracy.
2. After running 3-5 cycles to confirm stability, initiate continuous punching mode to achieve mass production of elevator components.
Summary of Application Benefits and Industry Compatibility
1. Production Efficiency and Cost Optimization:
Efficiency Improvement: Automated processes reduce manual intervention, increasing production capacity by 3-5 times compared to traditional production lines. In one case, elevator parts production efficiency doubled.
Space Savings: The integrated design keeps the total length of the equipment within 5 meters, resolving the workshop layout challenges of traditional production lines.
2. Quality Assurance
Precisely controlling the feeding step length through a servo motor, combined with a leveling system to eliminate material stress, ensures dimensional consistency and surface quality of elevator components, reducing subsequent assembly errors.
In summary, with its thick plate processing capabilities, space optimization, and automated integration, the three-in-one servo feeder has become a core equipment for precision stamping and efficient production in the elevator manufacturing industry. It is particularly well-suited for the large-scale processing of car structural parts and high-strength components.
None
