Ｔhe left and right deflection feeder is one of the most commonly used feeder machines in major enterprises, the reason why it can be selected by the vast number of enterprises, because of its unique left and right swing shift of the feeding method, not only to the stamping production of the material edge to minimize, but also to improve production efficiency, At the same time, to improve the material utilization rate, to create higher benefits for enterprises, especially suitable for the wafer blanking production line.
Advantages of deflection feeder:
1、 Bidirectional shift alternating feeding, high efficiency, cost savings:
The left and right deflection feeder according to the different diameter of the stamping wafer, it can be randomly adjusted to set the shift parameters, to ensure that the circular cross-cutting stamping material, in order to maximize the using of materials, save production costs, and the equipment can be based on the size of stamping wafer, automatic layout angle calculation, Ensure maximum material savings.
2、 Wide range of uses, more suitable types of materials:
Left and right deflection feeder suitable for a variety of thin plate and thick plate of the wafer stamping feed, material thickness range is generally in 0.3-3.0mm, material width can reach 1800mm, the diameter of the sheet wafer can reach 1000mm, left and right deflection feeder suitable for a wide range of materials, such as a variety of steel, copper, aluminum, Cold-rolled plate and a variety of special metals, such as round sheet stamping effect is also very obvious.
3、High precision and low error control range:
Left and right deflection feeder using Mitsubishi PLC to control the equipment of the electronic control system, motor system and feeder drum with synchronous belt wheel connection, so as to achieve accurate control of the feed drum, another set of servo motor system and precision roller screw with synchronous belt connection, so as to complete the precise left and right shift control, In the process of continuous round stamping of left and right deflection feeder, the minimum distance between the corners of the wafer can be set within 0.5mm, and the equipment error can be controlled within positive and negative 0.008mm, can meet the stamping production of high-precision materials.
4、The equipment is easy to operate and has a high degree of automation:
Jieda machinary Left and right deflection feeder in the process of stamping production, only need to enter the thickness of the material on the touch screen of the equipment, width and the diameter of the feed wafer, feed step and other parameters, you can calculate the distance of feed and stamping spacing, easy to operate, the real realization of fully automated operation and using.
The working principle of the tilting feeder is as follows:
1. After the material head is uncoiled and leveled by the material rack, and it will pass through the feeder rack, the feeding roller, and the discharging plate will enter the mould of the punch press after the material rack is unwound and the material head after the tilting machine is leveled. After setting the feeding length, feed width, disk diameter and the number of swings on the touch screen of the left and right tilting feeder, the left and right tilting feeder will run automatically.
2. On one hand, the servo motor controls the stamping action of the punch continuous die through the lifting control device, while the other controls the distance and speed of the material transmission through the forward conveying device of the material. At the same time, the lateral translation drive device is used to control the distance of the material lateral translation. In this way, when the first stamping is completed on the plate, the servo motor of the left and right tilting feeder can drive the lateral translation of the moving frame through the lateral translation drive device, thereby driving the appropriate distance of the lateral translation of the plate. Make the continuous die press the sheet one by one along the direction of transverse arrangement.
3, when the first row of stamping is completed, the lateral translation drive device drives the moving frame and the material transverse translation proper distance, and the material forward conveying device drives the material forward at the appropriate distance, the stamping continuous die then carries on the stamping work of the second row. According to the size of the punch aperture and the width of the plate, by accurately calculating the distance of each lateral translation or advance distance, the clearance between the punching holes formed on the plate can be minimized, and the utilization ratio of the material can be maximized. The waste of materials has been reduced.
