High precision punching machine die metal stamping mould
1. Cost-Effective: Tooling costs 40-60% lower than multi-stage progressive tooling
2. Flexibility: Easy to modify and maintain for design changes
3. Ideal Applications: Prototypes, low-volume production (100-50,000 pieces), simple geometries
4. Material Expertise: Carbon tool steel, D2, A2, and custom material selection, etc.
Product Description
What are the Metal Stamping Dies?
Metal stamping is also known as die-punch stamping as the entire process is dependent on the die desing, from dimensions and features to finish quality. So, dies are the tooling that determines the end realusts of stamped parts.
A stamping die consists of an upper and lower half(upper and lower shoe), the upper one is attached to a ram that descends along with the punch. Meanwhile, the guide pins provide the perfect alignment between these two sections. The clearance between the die cavity and the punch depends on the thickness of the worksheet.
Here is a typical structure of a metal stamping die:
In a single-stage stamping die, the material is fed into the die, and a single stroke of the press performs one operation, such as shearing, blanking, or punching. The material is usually moved by a feeding mechanism, and the die is designed with only one set of tools, making the process straightforward. These dies are often used for parts that require only a single shaping process, such as cutting or simple hole punching.
LIHAO have more than 10 experienced and skilled technical mould engineer. The factory subordinates CNC matching area, WEDM-LS area,WEDM-MS area,Milling machine area,Grinding area and mould assembling area. We provide one-stop mould solution through ERP mould integrated management and CAD/CAM/CAE technical design. Our mould R&D and productions ability rank top in domestic industry.
| Product Name | Single Stamping Dies (Stamping Mould) |
| Material | SKD11, SKD61, Cr12 MOV ect |
| Design Software | Auto CAD, PRO/E, Solide works |
| Standard | ISO9001-2015 |
| Mould Type | Simple Blanking dies (Single stamping dies), Progressive or Multi Cavity dies, Compound plus Progressive die, Compound dies, etc. |
| Sureface treament | Zinc plated, nickel plated, tin plate, brass plated, silver plated, gold plated ect. |
| Lift time | 1,000,000-5,000,000 |
| Used | Metal Stamping Industry |
Our Mould:
Applications of Progressive Die Stamping
Engineers use single-station stamping dies to create diverse parts and components for different applications. These single dies are the most ideal for simple geometries along with production demands low to medium quantity. The following are some typical stamping uses for single-station stamping dies:
1. Automotive Components:
> Body panels
> Washers & Gaskets
> Mounts and seals
> Tags and nameplates ...
2. Appliance Components:
> Knobs & control panels
> Support structures and brackets
> Housings and chassis
> Buttons and ventilation parts
> Refrigerator shelves ...
3. Electronic Components:
> Cooling fins and heatsinks
> Cover and shields
> Electrical enclosures
> Connectors ...
4. Building and Construction:
> Hinges
> Nails
> Fasteners
> Hardware components
> Roofing
> Cladding panels
> Nuts and bolts ...
How do we do it?
1. Planning and Design: The first step for creating a high-quality finished part is planning and designing a custom tooling to meet the specific needs. A prototype is created to be sure about the specifications planned for the actual part.
2. Preparation of Dies: A stamping die is a specially shaped tool that is used to cut or shape material by using a press. It is customized to the items that are planned to be created using the die.
3. Cutting and Forming: A series of cutting and forming processes are performed to give the desired shape to the metal piece.
4. Quality Check: After the final part is received, it goes through a rigorous quality check to keep up with the industry standards.
FAQ
What are the lead times for mold making?
With a ready-to-manufacture design, you can achieve lead times as fast as 2 weeks. But complex designs take several weeks to months.
Can I get a sample before mass production?
Yes, most of the stamping molding companies provide prototypes and first-article samples before mass production.
How do manufacturers ensure quality control?
Manufacturers ensure quality control in stamping molding through DFM optimization, in-line inspection, ISO systems, and third-party verification.
