TGL Type Straightener Cum Decoiler For Sheet Thickness: 0.5mm~3.2mm

Metal Sheet Uncoiler & Straightener Integrated Machine

Description :

The 2 in 1 Uncoiler & Straightener saves space and increases productivity.

Straightener can be opened to clean rollers.

Straightening & thickness adjustment by 4 worm gear micro adjusters suitable for high processing requirements with 0.1mm advance reference indicator.

Roller material uses bearing steel, high frequency thermal treatment to hardness HRC60, hard-chrome plated and ground finished.

High rigid mechanical design, sturdy construction, and high power output to secure proper straightening and feeding during high speed processing to increase production efficiency.

Optional Coil Car automatically prepares coil to increase efficiency and productivity.

Standard Feature:

Feed and work rolls with hard chrome plated treatment

Outgoing centenary to assist and support the material

Pneumatic hold down arm device

Uncoiler with 2 sets photo sensor control

Straightener with inverter control

Reference indicator adjuster

Uncoiler with air disc brake device

A frame type coil retaining arm

Hand-wheel-adjusted coil width guides at straightener inlet side

Hand-set coil width guides at outlet side

General Features

1. Decoiler and straightener 2 in 1 machine, can improve the plant’s  utilizable space.

2. The straightener adopts balance fine adjust device, suitable for process high precision products.

3. The rollers adopt the solid bearing steel and hard chrome plating treatment.

4. This equipment has three different types according to clients requirements:  thin, medium and thick, can work with the related NC feeder to meet different punching requirements.

Introduction

·Straightener head

1. Adopt AirTAC cylinder, alloy cylinder body, hard oxidation, riveting air-tight solid aluminum, CNC precision machining, inner wall grinding smoothly, no stuck, high efficiency and high intensity operation, durable, suitable for all kinds of working conditions.

2. Adopt worm gear screw lifter, the box body is made of HT200 material, the bearing is made of famous brand,  with stronger impact bearing capacity and stronger durability.

3. Adopt cast iron handwheel, surface electroplated, It is the most traditional handwheel. 

·Frame part

1. The equipment adopts the integrated design of decoiler and straightener, to improve the utilization rate of the site.

2. Decoiler adopt cantilever beam design, all plates of the decoiler are cut by laser plasma with high precision.

3. All parts are processed by numerical control and CNC, with good interchangeability.

4. The overall structure is simple, it is convenient for general technical workers to assemble and replace, can greatly reduces the maintenance cost.

·Straightening roller

1. The straightening rollers are made of solid bearing steel, thickening plating treatment after medium frequency, surface hardness is not less than HRC58, to ensure material durability.

2. Adopt GCr15 forging round steel, after preheating treatment (spheroidal annealing), then turning, milling, intermediate frequency treatment, rough grinding and cold stabilization, then fine grinding, finally electroplating. Maximized guarantee the accuracy, concentricity, finish and hardness, and extended the using life of the rollers.

  ·Drive gear

Gear processing includes the following processes: gear blank processing - gear surface machining - heat treatment - gear surface fine grinding. Rough parts are mainly forging parts. Through normalizing treatment, improve the machining to facilitate cutting. According to the gear design drawings, rough machining, and then semi-finishing processing, turning, rolling, gear shaping, to make the gear basically formed. After the heat treatment to improve the mechanical properties. According to the design requirements of the drawings, finally do the finishing, finishing the benchmark, finishing the tooth profile. After all above treatments, our gear grade can reach to grade 6, with high wear resistance, high strength, long using life.

·Power part

  1. Adopt model 80 worm gear vertical reducer, use the speed converter of gear , reduce the rotation number of motor to desired rotation number ,and get the mechanism with larger torque.

  2. Adopt vertical motor, low vibration, low noise, stator rotor part adopt pure copper coil, life is 10 times of ordinary coil, both ends are equipped with ball bearing, low friction, low temperature.

·Electric control box

1. Adopt silver alloy relay, full copper coil, flame retardant safety base, long lasting and durable.

2. Adopt safety protection adjustment circuit time delay relay, silver alloy contact, satisfied different delay ranges.

3. The switch adopts sliding contact ,with self-cleaning function , normally open and normally closed contact adopts separate bonding structure, can work with different poles, equipped with anti-rotation positioning and stop loose mounting gasket.

4. Adopt self-duplex flat button, the force is light, the key range is moderate, the building block type combination structure. The contact is made up of keto-base composite points with strong conductivity and large current, with a life span of up to 1 million times.

Specification :

Option:

Punch Presses: hydraulic presses, mechanical presses, servo presses, pneumatic presses, etc.

Stamping Molds: Single punch dies, forming dies, compound dies, progressive dies, etc.

Stamping Feeding Systems: Servo feeders, pneumatic feeders, 3-in-1 feeding machines, Zigzag feeder, etc.

Uncoilers: Light-duty decoilers, heavy-duty uncoilers, double-head decoilers, etc.

Straighteners: precision straighteners, light-duty straighteners, heavy-duty straighteners, etc.

Application

Automotive: manufacture of equipment for metal stamping of small and thin automotive parts and other parts.

Building & household: clamps, straps, locks and hinges for doors,furniture hardware, knifes, cooking ware carpentry parts, metal supports, perforated plates, etc ..

Home appliance & electronics: metal pieces like, electric cabinet, shells and covers, trays, guides, caps, supports, brackets, handles, etc ...

Lighting industry: several parts such as housings, panels, brackets, feet, arms, buttons, diffusers, etc ...

FAQs

Q1: What material thickness can it process?

A1: 0.5mm-3.2mm, compatible with various metal materials and customizable.

Q2: How long is the warranty period?

A2: 12 months standard warranty, long-term spare parts supply and technical support.

Q3: Can it be customized according to production needs?

A3: Yes, customizable in terms of material width, coil weight, expansion method and accessories.

Q4: Is it easy to maintain daily?

A4: Yes, simple structure, easy to disassemble and maintain, and instruction manual is provided for maintenance guidance.