NCGF Type Straightener Feeder & Uncoiler 3 In 1 Machine For Sheet Thickness: 0.6mm~6.0mm
Equipment Operating Environment
Ambient Temperature: -10 °C to +45 °C
Relative Humidity: ≤95%
Power Supply: 380V 50HZ, Three-phase Five-wire System (Customizable)
Air Pressure: 0.5MPa
Equipment Power: Approximately 16 KW
Production Direction: Left to Right (Customizable)
Product Description
3 In 1 Uncoiling Straightening Feeding Machine / Stamping Feeding Line
The 3 in 1 compact coil feeding line is a highly efficient machine that combines the functions of a decoiler, a straightener, and a feeder into one compact unit. The machine is positioned directly at the press, which saves space typically required by a material loop of straightened material.
STANDARD ACCESSORY:
Electric eye loop control system
Feed and straightener rolls hard chrome plated
Outgoing catenary to assist and support the material
Hold down arm device
Feeding line easily adjusted by advance worm gear screw jacks device
Uncoiler with inverter control
Reference indicator adjuster
Eccentric Roller (Upper)-easy to set up the up curve or down curve feeding exit direction
Hand-set coil width guide at outlet side
Hand-wheel-adjusted coil width guides at straightener inlet side
Threading table device
Coil tip de-bender
Uncoiler with air disc brake
A-frame type coil keeper
Features
1. Flexible operation mode: All the functions of the feeder are concentrated on the PLC and a portable knob. The operator can fix all the movement functions of the device in one place.So don’t worry about operating or wasting time because there are too many function keys.
2. High efficiency and safety: It reduces unnecessary time and improves work efficiency that mechanical action instead of manual operation. And it has a large number of auxiliary functions of feeding and supporting materials, so that the operator can keep away from the material to the maximum extent.
3. Convenient control mode: Users can freely switch between punch master or device master according to their needs, which maximizes the adaptability of the device and save costs for users.
4. Reasonable footprint: While Lihao NCGF series are powerful, the form factor are also the most reasonable in the industry, which can maximize the cost of the site.
5. Strong control system compatibility: The NCGF series uses a full set of Japanese Mitsubishi control systems, which are compatible with various standards at home and abroad. Users do not need to worry about data conversion and other issues, and can directly operate.
6. Reasonable design: The NCGF series is the first product in the industry to introduce industrial design. While ensuring the basic performance of the equipment, it maximizes the visibility of the equipment and improves the comfort of operation.
Application Of Compact Coil Feed Line
Press feeding line is used for: Automotive (body panels, chassis brackets), Home appliances (metal cabinets, air conditioner shells), Electronics (mobile frames, heat shields), Hardware (metal gaskets, hinges), Electrical (motor housings, junction boxes).
Structure
·Material part
The frame part of the material frame is welded by Q235B that has a certain elongation, good strength and toughness, and is easy to punch and weld.
·Material spindle
The spindle bearing bore is formed by a horizontal boring machine. The coaxiality is guaranteed to be below 0.015mm. The main shaft of the material frame is made of 40Mn tube forging.
·Left and right vertical board
The left and right vertical plates of the straightening head are made of cast steel ZG25 that has high strength, good plasticity and toughness, good welding performance, no deformation and high stability.
·Correct roller part
The correction roller is the core part of the Uncoiler ,Straightener,Feeder,3 in 1. The processing technology of Lihao Machinery is forged into round steel by GCr15.
·Gear section
The gear machining process used by Lihao Machinery includes the following process: gear grinding processing - tooth surface processing - heat treatment- tooth surface finish grinding. According to the design requirements of the drawings, the final finishing, finishing the benchmark, finishing the tooth type. After the above treatment, our gear grade can reach 6 grades, high wear resistance, high strength and long service life.
Specification:
| project | unit | NCGF-800A | NCGF-1000A | NCGF-1300A | NCGF-1600A | NCGF-1800A |
| Material width | mm | 100-800mm | 100-1000mm | 200-1300mm | 200-1600mm | 200-1800mm |
| Material thickness | mm | 0.6-6.0mm | ||||
| Maximum material weight | Kg | 7000kg | 8000kg | 10000kg | 15000kg | 15000kg |
| Roll inner diameter | mm | Φ508 | Φ508 | Φ508 | Φ508 | Φ508 |
| Roll outer diameter | mm | Φ1050-Φ1400 | Φ1050-Φ1400 | Φ1050-Φ1400 | Φ1050-Φ1400 | Φ1050-Φ1400 |
| （For outer diameters less than 1050, please specify in advance） | ||||||
| Correction roller | pieces | 10 pieces Up 5/Down 5， diameter ,84MM | ||||
| Feeding roller | pieces | 2 pieces Up 1/Down 1, diameter 136MM | ||||
| Feeding roller | pieces | 2 pieces Up 1/Down 1, diameter 136MM | ||||
| Air pressure | Mpa | 0.55-0.60 | 0.55-0.60 | 0.55-0.60 | 0.55-0.60 | 0.55-0.60 |
| Servo motor | kw | AC 22kw | AC 22kw | AC 30kw | AC 30kw | AC 30kw |
| （Add a two-stage transmission system to increase output torque） | ||||||
| Rack motor kw | kw | AC 5.5kw | AC 5.5kw | AC 7.5kw | AC 11kw | AC 11kw |
| The height of the feeding line | mm | 1400±100 | 1400±100 | 1400±100 | 1400±100 | 1400±100 |
| Feeding accuracy | mm | When 0-600,±0.2 | When 0-600,±0.2 | When 0-600,±0.2 | When 0-600,±0.2 | When 0-600,±0.2 |
| Expansion range | mm | Φ460-Φ530 | Φ460-Φ530 | Φ460-Φ530 | Φ460-Φ530 | Φ460-Φ530 |
| Expansion method | Hydraulic expansion | Hydraulic expansion | Hydraulic expansion | Hydraulic expansion | Hydraulic expansion | |
| Feeding direction | from left to right/from right to left (important parameter, to be filled in by the customer) | |||||
| Applicable materials | iron, copper, aluminum, Hot-Rolled Metal steel, Cold-Rolled Metal steel, Galvanized Metal steel ,Stainless Steel etc. | |||||
| Working power | AC380±10%,50HZ,three-phase five wire system | |||||
| Machine color | according to catalog (host RAL9010), yellow for protective and movable parts | |||||
NCGF-800A Straightening Ability
| yield point stress（N/mm²） | 245 | 368 | 429 | 550 | 613 | 780 | 980 | |
| tensile strength（N/mm²） | 392 | 588 | 686 | 880 | 980 | 1130 | 1280 | |
| Test pressure（kgf/mm²） | 40 | 60 | 70 | 90 | 100 | 120 | 130 | |
| thick plate | 0.6 | 800 | 800 | 800 | 800 | 800 | 800 | |
| mm | 0.8 | 800 | ||||||
| 1 | ||||||||
| 1.2 | ||||||||
| 1.4 | ||||||||
| 1.6 | ||||||||
| 2 | ||||||||
| 2.2 | 745 | |||||||
| 2.5 | 780 | 580 | ||||||
| 2.8 | 748 | 633 | 514 | 486 | ||||
| 3.2 | 720 | 580 | 480 | 410 | 290 | |||
| 4 | 648 | 533 | 331 | 300 | 281 | 251 | ||
| 4.5 | 533 | 331 | 300 | 280 | 246 | 203 | ||
| 5 | 648 | 331 | 300 | 250 | 230 | 219 | - | |
| 6 | 450 | 300 | 250 | 200 | - | - | - |
Electronic Control Configuration Table:
| No. | name | brand |
| 1 | Reduction motor | Xinhua |
| 2 | Servo Motor | Inovance |
| 3 | Touchscreen | Weilun |
| 4 | PLC Programmable Logic Controller | Mitsubishi |
| 5 | circuit breaker | Schneider |
| 6 | contactor | Schneider |
| 7 | Control button | Hequan |
| 8 | relay | Schneider |
| 9 | Pneumatic components | Sanchi |
| 10 | Hydraulic Station | Chuanglibo(Taiwan Yuken valve group) |
| 11 | Photoelectric sensing | Omron |
| 12 | Release solenoid valve | SMC |
| 13 | Leveling bearing | NSK |
| 14 | Frequency converter | Sanke |
| 15 | Servo Drive | Inovance |
Package
Based on the specific characteristics of different products, packaging should be as follows, if necessary:
FAQs:
Q: Do you provide after-sales support?
A:We provide machine operation training; on-site installation and maintenance are available, and on-site service fees are borne by the customer.
Q: What is your supply capacity?
A: We have standardized processes for design, manufacturing, commissioning, and we are ISO9001 certified.
Q: How do you package the machines?
A: Machines are packed with film covering plus wooden cases for safe transportation.
Q: What is your warranty policy?
A: One-year warranty (excludes human damage); spare parts for repair are chargeable.
LIHAO Machine Offers Five Types Of Uncoiler Straightener Feeder System:
