NCSF Type Straightener Feeder & Uncoiler 3 In 1 Feeder For Sheet Thickness: 1.0mm~6.0mm
PLC control
Servo motor drive
Numerical control
Product Description
3 In 1 NC Servo Straightener Feeder W/Uncoiler
Save Looping Space, Increase Safety Coiled material is from uncoiler through both left and right free guide rollers with advance photo sensors keeps looping. Through the opener device and bending roller system feeding the coiled material from up to down, passing opener device, coil tip flatness device, pinch rollers, work rollers, feed rollers to make the coiled material passing in an excellent smooth feeding
STANDARD ACCESSORY:
Electric eye loop control system
Feed and straightener rolls hard chrome plated
Hold down arm device
Feeding line easily adjusted by advance worm gear screw jacks device
Uncoiler with inverter control
Pneumatic threading tables devices provided at uncoiler and straightener
Hand-set coil width guide at outlet side
Hand-wheel-adjusted coil width guides at straightener inlet side
Reference indicator adjuster
Coil tip flattener
Uncoiler with air disc brake
Coil keeper
OPTION:
LIHAO’S coil car
Shearing device
Features
1. All feeder functions are integrated into a PLC with a portable knob, allowing operators to control all movements from one place, reducing unnecessary buttons and simplifying operation.
2. Automated mechanical actions replace manual tasks, improving efficiency and safety by keeping operators away from the materials. Multiple auxiliary feeding and support functions add to productivity.
3. Users can switch between punch master or device master modes as needed, enhancing adaptability and reducing costs.
4. The NCSF series combines power with a compact form factor, maximizing space efficiency.
5. Equipped with a complete Mitsubishi control system, the NCLF series is compatible with both domestic and international standards, allowing seamless data handling.
6. As an industry first, the NCLF series incorporates ergonomic design for improved visibility and operator comfort while maintaining optimal performance.
Structure
·Material part
Fabricated from Q235B steel, providing excellent elongation, strength, and toughness. The Q235B material undergoes laser cutting for flatness, CNC-machining for hole precision, and CO2 protective welding to secure frame dimensions. The frame is heat-treated through annealing to enhance structural stability, reduce internal stress, improve load-bearing capacity, and extend component lifespan.
·Material spindle
Crafted from 40Mn tube forging, the spindle is precision-machined by horizontal boring to ensure a coaxiality tolerance below 0.015mm. Spheroidizing annealing and quenching treatments increase flexibility, allowing for smooth coil start/stop functions and reducing motor load while maximizing shear and load capacity.
·Left and right vertical board
Made from cast ZG25 steel, known for high strength, plasticity, and stability. The plates are CNC-processed for hole accuracy and undergo annealing to prevent deformation and cracking, ensuring the long-term precision of the left and right vertical plates.
·Correct roller part
Constructed from GCr15 round steel. Pre-treated with spheroidizing annealing, followed by intermediate-frequency treatment, coarse grinding, deep cooling, and precision plating. This multi-step process enhances accuracy, concentricity, and hardness, significantly prolonging roller service life.
·Gear section
Lihao Machinery’s gear processing includes grinding, heat treatment, and precision finishing. Gears are manufactured to grade 6 standards, ensuring high wear resistance and strength. The process includes tooth surface finishing and heat treatment for optimized durability and long-lasting performance.
Specification
Model | NCSF-400B | NCSF-600B | NCSF-800B | NCSF-1000B | ||
Coil Width | 70-400m | 70-600mm | 70-800mm | 70-1000mm | ||
Coil Thickness | 1.0-6.0mm | |||||
Straight Performance(width*thick) | 400*4.0mm 360*4.5mm 290*5.0mm 200*6.0mm | 600*3.2mm 400*4.0mm 360*4.5mm 290*5.0mm 200*6.0mm | 800*2.8mm 600*3.2mm 400*4.0mm 360*4.5mm 290*5.0mm 200*6.0mm | 1000*2.0mm 800*2.5mm 600*3.2mm 400*4.0mm 360*4.5mm 290*5.0mm 200*6.0mm | ||
Coil.I.Dia | 460-530mm | |||||
Coil.O.Dia | 1400mm | |||||
Load Weight | 5000KG | 7000KG | ||||
Straightener Roll(Qty) | Φ88mm×7 (upper*4/lower*3) | |||||
Feed Roll | Φ120mm | |||||
Uncoiler Motor | 2.2KW | 3.7KW | ||||
Straightener Motor | 5.5KW | 7.5KW | 11KW | |||
Speed Range | 0-20m/min | |||||
Feed Pitch Accuary | <±0.2mm | |||||
Feed Leveler | 1050-1250mm | |||||
Power | AC 380V,3 Phase, 50HZ | |||||
Air Supply | 0.5 Mpa |
Electronic control configuration table:
Number | Name | Brand |
1 | servo motor | Yaskawa |
2 | 7 inch human-machine interface | Mitsubishi |
3 | 4.3 inch human-machine interface | Mitsubishi |
4 | Conventional motor | Taiwan TECO |
5 | Frequency converter | Taiwan DELTADELTA
|
6 | Pneumatic Components | SMC |
7 | PLC | Mitsubishi |
8 | Relay components, etc. | |
9 | power cable | Baosheng cable(Flame retardant) |
Hydraulic station configuration table:
Number | Name | Model | Amount | Brand |
1 | Lifting cylinder | NCLF-1.6.4 | 1 | Wuqiang |
2 | Overflow valve | RVP-02-LC | 1 | Dengsheng |
3 | Electromagnetic reversing valve | D4-02-2M3M-A2 | 1 | Dengsheng |
4 | Clamping cylinder | NCLF--1.4.6 | 1 | Wuqiang |
5 | Rotary joint | NCLF-1.4.5 | 1 | New Ma Tai |
6 | Hydraulic control check valve | PCVA-02-A | 1 | Dengsheng |
7 | Electromagnetic reversing valve | D4-02-3C4-A2 | 1 | Dengsheng |
8 | Oil motor | OMP-160 | 1 | Danfoss |
9 | Brake valve | MMR-01-C-30 | 1 | Yuci |
10 | One-way throttle | TVCW-02-I-V | 2 | Dengsheng |
11 | Electromagnetic reversing valve | D4-02-3C2-A2 | 2 | Dengsheng |
12 | Pressure gauge switch | KF-L8/14E | 1 | Liming |
13 | Pressure gauge | W2 1/2-250 | 1 | Dengsheng |
14 | Substrate | NMC-01-4-00 | 1 | Yuci |
15 | Check valve | OH-03-A1 | 1 | Dengsheng |
16 | Oil filter | MF-06 | 1 | Dengsheng |
17 | Oil pump | RA7RD66 | 1 | Dengsheng |
18 | Motor | CT-08-5HP-4P-3J-V | 1 | Dengsheng |
19 | Liquid level thermometer | LS-3 | 1 | Dengsheng |
20 | air filter | HS-1162 | 1 | Dengsheng |